Monday, June 8, 2009

Watlow DIN-A-MITE A Power Controller

SORDS ELECTRIC sells the Watlow DIN-A-MITE Power Controllers


The Watlow® DIN-A-MITE® Style A power controller provides 

a low-cost, highly compact and versatile solid state option 

for controlling electric heat. You also get all the quality you 

expect from a Watlow designed and manufactured product. 

DIN-rail and back panel mounting is standard on every 

controller. There is no need to worry about mercury, the 

DIN-A-MITE controller is mercury free. 

Capabilities include single-phase zero cross switching up 

to 25 amperes at 600VÅ(ac) (see rating curve). A unique 

integrated design removes the guesswork associated with 

selecting a proper heat sink and adequate terminations for 

the application. 

Variable time base, 4-20mA process control or Vı(ac/dc) 

input contactor versions are available. All configurations 

are model number dependent and factory selectable. This 

power controller also includes 200KA short circuit current 

rating (SCCR) tested up to 480VÅ(ac) to prevent arch flash 

with required fusing. 


The DIN-A-MITE power controller is made in the 

United States. 



Features and Benefits 

200KA Short Circuit Current Rating (SCCR) 

Prevents arc flash 

DIN-rail or standard panel mount 

Provides versatility, quickness and low-cost 

installation 

Compact size 

Reduces panel space; less cost 

Touch-safe terminals 

Increases safety for installer/user 

No mercury 

Assures environmental safety 

Faster switching with solid state 

Saves energy and extends heater life 

UL® 508 listed, C-UL® and CE with filter 

Meets applications requiring agency approval 


Specifications 

Operator Interface 

• Command signal input 

• Input indicator light LED 

Amperage 

• Single phase, see the output rating curve 

• Max. I2t for fusing: 4000A2sec 

• Latching current: 200mA 

• Holding current: 100mA 

• Power dissipation is 1.2 watts per amperes switched 

• 200KA SCCR, Type 1 and 2 approved with the recommended 

fusing; see user manual. 

Line Voltage 

• 20 to 660V~(ac) model number dependent; see ordering 

information 

• Off-state leakage: 1mA at 77°F (25°C) max. 

• 50/60Hz independent 

Control Mode-Zero Cross 

• Input control signal Type C: VÎ(dc) input contactor 

• Input control signal Type K: V~(ac) input contactor 

• To increase service life on contactor input models, the cycle time 

should be less than three seconds 

• Input Control Signal Type F: 4 to 20mAÎ(dc) proportional variable 

time base control; 3 cycles on, 3 cycles off at 50% power 

Input Command Signal 

• AC contactor 

24VÅ(ac) ±10%, 120VÅ(ac) +10/-25%, 240VÅ(ac) +10/-25% @ 

25mA max. per controlled leg 

• DC Contactor 

4.5VÎ to 32VÎ(dc): max. current @ 4.5 VÎ(dc) is 8mA 

per leg 

• Loop powered linear current 

4mAÎ to 20mAÎ(dc): loop-powered, input Type F0 option only 

(requires current source with 6.2VÎ(dc) available, no more than 

three DIN-A-MITE inputs can be connected in series) 

Agency Approvals 

• CE with proper filter: 

204/108/EC Electromagnetic Compatibility Directive 

EN 61326-1: Industrial Immunity Class A Emissions 

2006/95/EC Low Voltage Directive 

EN 50178 Safety Requirements 

Installation category III, pollution degree 2 

• UL® 508 listed and C-UL® File E73741 

Input Terminals 

• Compression: will accept 0.2 to 2 mm2 (24 to 14 AWG) wire 

Line and Load Terminals 

• Compression: will accept 0.8 to 8.4 mm2 (18 to 8 AWG) wire 

Operating Environment 

• Up to 176°F (80°C); see the output rating curve chart for your 

application 

• 0 to 90% RH (relative humidity), non-condensing 

• Installation only tested to 3,000 meters 

• Units are suitable for “Pollution degree 2” 

Mounting 

Options include DIN-rail or standard back panel mounting 

• The DIN-rail specification is: DIN EN 50022, 35 mm by 7.5 mm 

• Mount the cooling fins vertically 

Dimensions 

• Height: 3.7 in. (95 mm) high x 1.8 in. (45 mm) wide x 

3.9 in. (98 mm) deep 

• Weight: 0.71 lb (0.32kg) 


Ordering Information 

To order, complete the code number on the right with the 

information below. 

DIN-A-MITE Style A = Solid State Power Controller 

DA10 - __ __ __ __ - 0 __ __ __ 

Phase 

1 = 1-phase, 1 controlled leg 

Cooling and Current Rating 

0 = Natural convection current 

rating 18A @ 50˚C (see 

derating curve for current rating 

at other temperatures) 

Line and Load Voltage 

02 = 24 to 48VÅ(ac) 

24 = 100 to 240VÅ(ac) 

60 = 277 to 600VÅ(ac) 

Input Type 

C0 = 4.5 to 32VÎ(dc) contactor 

F0 = 4 to 20mAÎ(dc) proportional 

K1 = 22 to 26VÅ(ac) contactor 

K2 = 100 to 120VÅ(ac) contactor 

K3 = 200 to 240VÅ(ac) contactor 

Manual Language 

0 = English 

1 = German 

2 = Spanish 

3 = French 

Custom Parts Designation 

00 = Standard parts 

Recommended Semiconductor Fuse and Fuse Holder 

Watlow Cooper Bussmann® Ferraz Shawmut 

Fuse 17-8025 FWC25A10F L330014 

Holder 17-5110 B24202 G81219 



Sords Electric sells Watlow Power Controls. A power Control is a large switch, meaning in possible amperage capacity and even in physical size.  An SCR power control can switch voltage up to single cycle of the AC voltage sine wave.

Watlow solid state power controllers complement the rapid switching required by PID temperature controls and help deliver optimum system performance and service life. Available in 1-phase and 3-phase/2-leg and 3-leg configuration, Watlow power controllers meet most industrial heating applications. Random, zero cross or phase angle fire options allow for a variety of applications.


The DIN-A-MITE family is the ideal solid state replacement for mercury displacement relays (MDRs) in an easy-to-install, compact, touch-safe package. The solid state power controllers provides SCR control, heatsink, wiring and touch-safe exterior in one package. By designing the DIN-A-MITE as a total power controller unit, the need to prep wires for terminals, locate the right heatsink and determine adequate terminations is eliminated. It's a complete package you can install easily with CONTROL CONFIDENCE®.

Four DIN-A-MITE styles meet most power controller needs with ratings from 18 to 100 amps with voltages from 24 to 600V~(ac). The four models match load requirements with 1-phase, 3-phase/2-leg and 3-phase/3-leg switching. The controllers also provide a convenient DIN-rail and sub-panel mount package.

ControllersAmpsConfigurationsFiring Options
DIN-A-MITE AUp to 25 ampsSingle-PhaseContactor or Burst Fire
DIN-A-MITE BUp to 40 ampsSingle- & Three-PhaseContactor or Burst Fire
DIN-A-MITE CUp to 80 ampsSingle- & Three-PhaseContactor, Bust, Phase
DIN-A-MITE DUp to 100 ampsSingle-PhaseContactor or Burst Fire

Applications

  • Semiconductor processing
  • Plastics processing
  • Heat treating
  • Drying ovens
  • Foodservice equipment
  • Petroleum/chemical
  • Lighting equipment
  • Glass processing
  • Furnace/oven

POWER SERIES Microprocessor-based SCR
  • Ratings from 65 to 250 amperes
  • Offers extensive system and heater diagnostics features and agency approvals

For over thirty years Watlow® has been manufacturing solid state power controllers. Watlow's new POWER SERIES represents the latest in SCR power controller technology. This microprocessor-based product offers features and application flexibility unmatched by any other SCR power controller on the market today.

Capabilities include single-phase and three-phase models from 65 to 250 amps. Field configurable phase angle or zero-cross firing improves application flexibility on site where you need it. 50/60Hz independent operation means you can operate almost everywhere in the world without special calibration considerations. Serial communications utilizing Modbus® protocol allow for remote control setup, and monitoring of load status from a nearby computer station or control room.

On-board semiconductor fusing improves reliability by protecting the SCRs from heater short circuits. Plus, on-board heater bakeout and control diagnostics can help eliminate initial start up problems. All this in a touch-safe package that can be quickly and easily mounted in your control cabinet.

FeaturesBenefits
Microprocessor-based technology
  • Extremely versatile, field configurable
Snap-fit on a pre-mounted plate
  • Easy installation
Models 65 through 250 amp ratings
  • Handles a wide range of loads
Adjustable soft start
  • Application flexibility
Heater and control diagnostics capabilities
  • Monitor actual heater and control performance
Electrically touch-safe package
  • Increased safety for installer and users
Serial communications with Modbus® RTU protocol
  • Computer control and/or monitoring
Multi-zone capability
  • Increased application flexibility, reduced panel space

Applications

  • Semiconductor processing
  • Plastics processing
  • Heat treating
  • Drying ovens
  • Food processing
  • Petroleum/chemical
  • Lighting equipment
  • Furnace/oven

  • CSA, VDE and UL® recognized contactor
  • Ratings from 18 to 50 amperes single phase
  • Single solid state relays from 10 to 75 amperes

The new SERIES CZR solid state contactor from Watlow®provides a low-cost, highly compact and versatile solid state option for controlling electric heat. With DIN-rail and back panel mounting standard on every controllers, the CZR allows for simple and quick installation.

The extensive capabilities of the SERIES CZR include single-phase, 24 to 50 amp zero-cross and random switching up to 600V~ (see output rating curve). The unique integrated design removes the guesswork associated with selecting a proper heat sink and precise terminations for the application.

This controller holds many agency approvals and is ideal for applications that require UL®, CSA and CE approvals. SERIES CZR contactors are available inVac/dc (ac/dc) input contactor versions. All configurations are model number dependent and factory selectable.

The SERIES CZR is reliably backed by a two-year warranty from Watlow.

FeaturesBenefits
DIN-rail or standard panel mount
  • Versatile, quick and low-cost installation
Compact size
  • Reduces panel space; less cost
Touch-safe terminals
  • Increases safety for installer and operator
Mercury free
  • Environmentally safe
Faster switching with solid state
  • Saves energy and extends heater life
UL® 508 recognized, CSA LR700195 certified and CE 60950, VDE 0805 applied for
  • Applications requiring agency approval
Back-to-back SCR design
  • Rugged design

Applications

  • Semiconductor processing
  • Plastics processing
  • Heat treating
  • Drying ovens
  • Food processing
  • Petroleum/chemical
  • Lighting equipment
  • Furnace/oven
When it comes to power control, Watlow can provide the right controller built with quality in the USA.

Thursday, June 4, 2009

Electric Tankless Water Heaters

Sords Electric Sell Electric Tankless Heaters.

A tankless heater heats water as it passes through the heater.  It does not store hot water like a traditional tank water heater.  The tankless heater turns on when it senses flow, heats the water and hot water flow out the outlet.  When the flow of the water stops, a flow switch detects this and the tankless heater turns off.  Tankless heaters only use electricity when they are providing hot water.  A tank heater is continually using electricity by keeping the water hot waiting for a faucet to be turned on.

There are tankless heaters designed for the whole house, just sinks or for use in industrial plants.
Industrial use tankless heaters are sometimes called inline heaters or circulation heaters.  They can be made quite large to heat large volumes of water, gases or oils.  In home or commercial use tankless heaters are smaller and require less power to operate.

Tankless heaters do have a limitation.  The limitation is the amount of flow that the heater can heat.  For example, our 17 kilowatt (kw) heater (AE115) designed to operate in a home in the southern USA, can heat a flow rate of 2.5 gpm of water, 45 degrees F.  Meaning that the water temperature will be raised 45 degrees from the inlet temperature to the outlet temperature.  At a higher flow rate the degree change will be less, and at lower flow rates the change will be greater.  The 27 kw heater (AE125) will raise the the water 45 degrees at a 4.0 gpm flow rate and 65 at the 2.5 gpm.  2.5 gpm is a standard shower flow rate.  

Both of the AE tankless heaters heaters require larger breakers in the electrical panel than a tank heater.  The AE115 requires 2 x 40 amp two pole breakers and the AE 125 requires 3 x 40 amp breakers.  Both heaters operate on 220-240 volts AC.  Also the wire gauge needs to be 8 to carry the larger amperage load.

The tankless heater will save on electrical usage since it is only heating water when it is required.  A tank heater is on for many hours a day and also on when no one is home, thus wasting electricity.  A tankless heater can use up to 1/2 the amount of power to heat your water.  Another advantage is the tankless heater takes up very little space and can be located just about anywhere in the home.

Sords Electric has electric tankless heaters for sinks, AE7.2, AE9.5 and AE12 Power Stream heaters.  These heaters draw 30, 40 and 50 amps respectively.  We also carry the AE115 and AE125 for whole house use.  The amperages are 80 and 120.  Only one shower can be run at a time but back to back showers can be run all day long.

Monday, June 1, 2009

2020

SCHNEIDER ELECTRIC ROBERTSHAW VIBRATION PRODUCTS

Robertshaw vibration switches and monitors minimize production shut down time and repair costs by measuring the total accelerated force (shock) present on a machine. Individual acceleration measurements are summed to yield the total destructive force acting on a machine. This information enables you to proactively and stategically maintain equipment. Our vibration models range from the standard traditional to new technologically enhanced models. All provide unsurpassed dependability

Robertshaw Vibration Switches and Monitors protect machinery against unnecessary shut down and repair costs, so businesses can maximize their productivity. Our wide variety of models can meet any protection need.

Typical Applications include:
Robertshaw Vibration SwitchRobertshaw Vibration SwitchRobertshaw Vibration SwitchRobertshaw Vibration SwitchRobertshaw Vibration SwitchRobertshaw Vibration Switch

Robertshaw Vibration Instruments can be used on rotating or reciprocating machines. To select the proper instrument for your machine, follow the link to Selection Guide Matrix and/or follow the steps below.
  1. Select the unit that meets the environmental conditions that your machine is located in [hazardous area (explosion-proof or I.S.) or non-hazardous; temperature range].
  2. Select the power supply and/or remote reset voltage required.
  3. Select the unit that provides you with the required measurement type, range and frequency for your machine. The type would be acceleration (G's) or velocity (IPS). The range would be the G range or IPS range. The frequency would be in Hertz (RPM of machine ÷ 60).
  4. If you require time delays (Start, Monitor or Start & Monitor delays – see note below), select the instrument that offers that feature. Models 375A/376A series offer fixed time delays; Model 566 offers adjustable Monitor Delay; Model 563A MUST BE used with Vibraswitch Model 366 or 365, and provides adjustable time delay for the units that are connected to the 563A Monitor. If time delay is not required proceed to step 5 below.
  5. Select the function that you desire:
    1. Alarm or shut down only by:
      1. Electrical SPDT or DPDT Switch Operation (Models 365/366, Models 375A/376A with Start Delay Only).
      2. Solid State Triac Switch Operation (Models 375A/376A except for Start Delay ONLY Model which has SPDT Switch Contacts).
      3. Pneumatic Operation (Model 368).
    2. 4-20 mADC output only (Models 570B/571A).
    3. 4-20 mADC output with alarm and/or shut down contacts, triac outputs (Model 566).
  6. Check to see if the Model selected above has a mounting configuration suitable for your application. All units are surface mount except for the following:
    1. Models 570B/571A are stud mount.
    2. Model 563A Monitor is used with the surface mount 365/366 Vibraswitches to provide adjustable start and monitor time delays.
  7. After you have made your selection, review the complete Product Specification Sheet to verify your selection is correct.

    NOTE:
    Start, Monitor, or Start & Monitor Delays are used to prevent unwanted shut down or alarm during start-up or normal operation of your machine.
    1. Start Delay: Prevents unwanted shut down when excessive vibration exists (which exceeds the set-point of the vibration switch or monitor) during the start-up of the machine.
    2. Monitor Delay: Prevents unwanted shut down when short excessive vibration spikes occur (which exceed the set-point of the vibration switch or monitor) during normal operation of the machine. Spikes are typically caused by detonation, cavitation, other machinery in the immediate area, etc.
The 365A and 366 Vibraswitch malfunction detectors provide maximum protection for large motors, pumps, compressors and other rotating or reciprocating equipment by responding to mechanical malfunctions the instant they occur. The 365A is UL and c-UL certified Explosion-proof, and Type 4/4X & IP66 Weatherproof, E365A is ATEX certified,. The 366 is NEMA 4 and CSA certified.

The 375A and 376A Vibraswitches are identical to the 365/366 models, except that they incorporate built-in electronic starting, monitoring or combination starting and monitoring time delay circuits. The 375A is FM approved. The 376A has a NEMA 4 enclosure. Both require 120 VAC power.

The EURO366G Vibraswitch malfunction detector provides maximum protection from rotating and reciprocating of large motors, pumps or compressors. It is intended for indoor or outdoor use in hazardous or non-hazardous areas with ATEX and CE certifications.

The 368 pneumatically operated Vibraswitch constitutes the most effective known method of avoiding costly damage due to mechanical malfunction of rotating and reciprocating machinery where air is the operating control medium.

The 566 velocity acceleration vibration monitor employs totally solid state circuitry. Sensing mode, whether velocity or acceleration, is field selectable without loss of accuracy.

The 570B loop-powered, stud mount, vibration transmitter provides a 4-20 mADC output proportionate to vibration. This unit, known for its compact size, has a two-pin connector that mates with a splash-proof connector/cable assembly.

The 571A loop-powered, stud mount, vibration transmitter provides a 4-20 mADC output proportionate to vibration. This unit measures acceleration or velocity in three different ranges and is reverse polarity protected. It is compact in size and a 1/4-28 tapped hole and stud are provided for mounting. The two-pin connector mates with a standard MIL-C-5015 two-socket connector with a boot that provides weatherproof and splash-proof connection.